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Position: PhD scholarship in Micro Forming Tribology for Robust Production
Institution: Technical University of Denmark
Location: Kongens Lyngby, Lyngby‐Taarbæk Municipality, Denmark
Duties: This PhD project will focus on scale effects in wear occurring in micro sheet metal forming. This requires development of new methods for characterizing wear. Quantifying and monitoring wear in micro sheet metal forming will be carried out at laboratory scale and in industrial production of micro components. It is necessary to establish a framework for identification of characteristic tool/workpiece contact conditions in the production and replication in the laboratory setup. This will allow studying and obtaining fundamental knowledge of micro wear mechanisms and the influence of various parameters in the laboratory. Evaluation of alternative lubricants, local tool geometries in the contact with the workpiece, coatings and process parameters will also be carried out in the laboratory, such that optimized solutions for the industrial production can be suggested. The project includes the verification in the industrial production. The extraction of contact interface conditions in both laboratory experiments and in industrial production will be aided by a combination of process monitoring and numerical simulation of the micro forming processes; As PhD student, you will: select and install transducers in industrial production for extracting as much information as possible leading to identification of contact interface conditions; simulate the industrial forming process by commercial FE software to extrapolate the measured information to the contact interfaces; develop innovative simulative tests replicating the micro contact conditions at laboratory scale, i.e. as simple tests as possible without losing the characteristics of the contact conditions; perform simulative tests to obtain fundamental knowledge on wear mechanisms in micro forming and optimize tribo-systems; test the optimized tribo-systems in industrial production; be responsible for dissemination of the results in scientific publications and directly to toolmakers and process developers in industry; Candidates should have a two-year master's degree (120 ECTS points) or a similar degree with an academic level equivalent to a two-year master's degree. Preferably, the master’s degree should be within mechanical engineering and include good knowledge about manufacturing methods. Experience with experimental work and/or numerical simulations is also appreciated
Requirements: Candidates should have a two-year master's degree (120 ECTS points) or a similar degree with an academic level equivalent to a two-year master's degree. Preferably, the master’s degree should be within mechanical engineering and include good knowledge about manufacturing methods. Experience with experimental work and/or numerical simulations is also appreciated
   
Text: PhD scholarship in Micro Forming Tribology for Robust Production DTU Mechanical Eng Share on Facebook Share on Twitter Share on Linkedin Wednesday 20 May 20 Apply for this job Apply no later than 26 June 2020 Apply for the job at DTU Mechanical Eng by completing the following form. Apply online A PhD student position (3 years) in micro forming tribology for robust production is available at the Section of Manufacturing Engineering, within the Department of Mechanical Engineering at the Technical University of Denmark. The position is to be filled 1 October 2020 or soon after that. The project is funded by Independent Research Fund Denmark and will be carried out in collaboration with Danish metal forming industry. In high volume production of micro components, fundamental research in micro forming tribology is the key to improve production robustness. The research will involve the establishment of methods for characterizing wear in micro sheet forming and optimization of micro forming tribo-systems for improving robustness and production speed. Responsibilities and tasks This PhD project will focus on scale effects in wear occurring in micro sheet metal forming. This requires development of new methods for characterizing wear. Quantifying and monitoring wear in micro sheet metal forming will be carried out at laboratory scale and in industrial production of micro components. It is necessary to establish a framework for identification of characteristic tool/workpiece contact conditions in the production and replication in the laboratory setup. This will allow studying and obtaining fundamental knowledge of micro wear mechanisms and the influence of various parameters in the laboratory. Evaluation of alternative lubricants, local tool geometries in the contact with the workpiece, coatings and process parameters will also be carried out in the laboratory, such that optimized solutions for the industrial production can be suggested. The project includes the verification in the industrial production. The extraction of contact interface conditions in both laboratory experiments and in industrial production will be aided by a combination of process monitoring and numerical simulation of the micro forming processes. As PhD student, you will: select and install transducers in industrial production for extracting as much information as possible leading to identification of contact interface conditions; simulate the industrial forming process by commercial FE software to extrapolate the measured information to the contact interfaces; develop innovative simulative tests replicating the micro contact conditions at laboratory scale, i.e. as simple tests as possible without losing the characteristics of the contact conditions; perform simulative tests to obtain fundamental knowledge on wear mechanisms in micro forming and optimize tribo-systems; test the optimized tribo-systems in industrial production; be responsible for dissemination of the results in scientific publications and directly to toolmakers and process developers in industry Qualifications Candidates should have a two-year master's degree (120 ECTS points) or a similar degree with an academic level equivalent to a two-year master's degree. Preferably, the master’s degree should be within mechanical engineering and include good knowledge about manufacturing methods. Experience with experimental work and/or numerical simulations is also appreciated. Approval and Enrolment The scholarship for the PhD degree is subject to academic approval, and the candidate will be enrolled in one of the general degree programmes at DTU. For information about our enrolment requirements and the general planning of the PhD study programme, please see the DTU PhD Guide . We offer DTU is a leading technical university globally recognized for the excellence of its research, education, innovation and scientific advice. We offer a rewarding and challenging job in an international environment. We strive for academic excellence in an environment characterized by collegial respect and academic freedom tempered by responsibility. Salary and appointment terms The appointment will be based on the collective agreement with the Danish Confederation of Professional Associations. The allowance will be agreed upon with the relevant union. The period of employment is 3 years. You can read more about career paths at DTU here . Further information Further information may be obtained from Associate Professor Chris Valentin Nielsen, cvni@mek.dtu.dk , or Postdoc Esmeray Üstünyagiz, esustu@mek.dtu.dk .& You can read more about DTU Mechanical Engineering at www.mek.dtu.dk/english . Application Please submit your online application no later than 26 June 2020 (23:59 local time) . Applications must be submitted as one PDF file containing all materials to be given consideration. To apply, please open the link "Apply online", fill out the online application form, and attach all your materials in English in one PDF file . The file must include: A letter motivating the application (cover letter) Curriculum vitae Grade transcripts and BSc/MSc diploma Excel sheet with translation of grades to the Danish grading system (see guidelines and Excel spreadsheet here ) Candidates may apply prior to obtaining their master's degree but cannot begin before having received it. Applications and enclosures received after the deadline will not be considered. All interested candidates irrespective of age, gender, race, disability, religion or ethnic background are encouraged to apply. DTU Mechanical Engineering covers the fundamental engineering disciplines within Solid mechanics, Fluid mechanics, Coastal and Maritime Engineering, Energy systems and energy conversion, Materials and Surface Engineering, Manufacturing Engineering, Engineering design and Product development. The department has a scientific staff of about 135 persons, 100 PhD students and a technical/administrative support staff of about 80 persons. More information can be found here . Technology for people DTU develops technology for people. With our international elite research and study programmes, we are helping to create a better world and to solve the global challenges formulated in the UN’s 17 Sustainable Development Goals. Hans Christian Ørsted founded DTU in 1829 with a clear vision to develop and create value using science and engineering to benefit society. That vision lives on today. DTU has 11,500 students and 6,000 employees. We work in an international atmosphere and have an inclusive, evolving, and informal working environment. Our main campus is in Kgs. Lyngby north of Copenhagen and we have campuses in Roskilde and Ballerup and in Sisimiut in Greenland.
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